LAND ROVER NINETY ONE TEN 90 100 DEFENDER V8 2.25 DIESEL PETROL ENGINE WORKSHOP MANUAL 1983 1984 1985 1986 1987 1988 1989 1990
LAND ROVER NINETY 90 100 DEFENDER V8 2.25 DIESEL PETROL WORKSHOP MANUAL
==========================
5 MANUALS SET IN SECTIONS
==========================
MANUAL 1:
V8 ENGINE
2.25 LITRE PETROL AND DIESEL ENGINE
2.5 LITRE DIESEL ENGINE
2.25 LITRE PETROL AND DIESEL ENGINE CYLINDER HEAD
-Overhaul
- Overhaul
12 PETROL AND DIESEL ENGINES FAULT DIAGNOSIS
-Petrol engines
-Diesel engines
FUEL SYSTEM-Petrol
- Overhaul mechanical fuel lift pump -Petrol & Diesel
- Overhaul electrical fuel lift pump
- Overhaul four cylinder engine carburetter
-Tune and adjust four cylinder engine carburetter
- Overhaul V$ engine carburetter -Zenith
-Tune and adjust V8 engine carburetters - Zenith
- Overhaul V8 engine carburetter - S.U.
-Tune and adjust V8 engine carburetter -S.U.
-Fault tracing V8 engine carburetters
-Twin tank and in-tank fuel pump installation
FUEL SYSTEM - Diesel
-Checking fuel injectors
-Overhaul fuel injectors
-Fitting fuel injectors
-Turbo charger - supplement
- Engine protection
- Drain and refill V8 engine cooling system
-Drain and refill four cylinder engine system
- Radiator - remove and refit
- Fault Diagnosis
- Overhaul release bearing assembly
-Overhaul master cylinder 1
-Bleed Hydraulic system 3
-Overhaul slave cylinder 3
-Clutch pedal adjustment
===========================
MANUAL2:
Introduction
General Specification Data
Engine Tuning Data
Torque Wrench Settings
General Fitting Instructions
Recommended Lubricants, Fluids and Capacities
Maintenance
Engine
Cooling System
Fuel System (including Fuel Injection)
Clutch
Manual Gearbox and Transfer Box
Propeller Shafts
Rear Axle and Final Drive
Steering
Suspension
Brakes
Electrical
===========================
MANUAL 3:
CONTENTS
LT230R TRANSFER GEARBOX
LT77 FIVE SPEED GEARBOX
LT95 FOUR SPEED GEARBOX AND TRANSFER BOX
- Overhaul
Renew front output shaft oil seals can be
LTWLT230T MAIN GEARBOX AND TRANSFER BOX
REAR DIFFERENTIAL - NINETY HEAVY DUTY
- Remove
- Overhaul LT85 gearbox
LT230T TRANSFER GEARBOX
- Remove from LT85 gearbox
- Overhaul
REAR DIFFERENTIAL - NINETY
PROPELLER SHAFTS
-Overhaul
FRONT DIFFERENTIAL - ONE TEN AND NINETY
===========================
MANUAL 4:
STEERING
BRAKING SYSTEM
CONTENTS
Page
-Overhaul manual steering box
-Overhaul steering column
-Overhaul power steering box
-Bleeding power steering system
-Test power steering system
-Adjust power steering box
- Overhaul power steering pump - V8 engine vehicles - early models
- Overhaul Adwest lightweight power steering box
- Bleeding Adwest lightweight power steering box
-Test Adwest lightweight power steering box
- Adjust Adwest lightweight power steering box
- Overhaul Gemmer power steering box
-Power steering - fault diagnosis
- Overhaul drop arm joint
-Adjusting track rod and drag link joints
Adwest early models
SUSPENSION
- Overhaul front hub assembly
-Overhaul stub axle, axle shaft constant velocity joint and swivel assembly
- Description
, -Overhaul front brake calipers
- Overhaul rear brakes - 90 models
CHASSIS AND BODY
- Chassis dimensions - 90 models
- Chassis dimensions - 110 models
- Kemoving door trim - 90 ana iiW
- Rearside doors and window mechanisms - 90 and 1 10
- Front doors and window mechanisms - 90 and 1 10
========================
MANUAL 5:
HEATER
-Remove and refit
- Drive belt adjustment
AIR CONDITIONING MAINTENANCE
COMPRESSOR
-Fan motors remove and refit
-Condenser rcmove and refit
-Receiver drier remove and refit
CONDENSER
-Remove and refit - L.H. Steering
- Resistor block - remove and refit
-Blower motor - R.H. Steering, remove and refit
EVAPORATOR
ELECTRICAL PRECAUTIONS
-Polarity
-High voltage circuits
- Connectors and harncss
-Battery disconnections
-Battery charging
-General precautions
-Test equipment
-Overhaul V8 engine distributor
- Overhaul four cylinder engine distributor - Ducellier
- Overhaul four cylinder cngine distributor - Lucas
-Electronic ignition distributor type 35DMS - V8 engine
-Electronic ignition distributor type 35DLM8 - V8 cngine
-Overhaul alternator - all models - Lucas Al 15-34 and Al 15-45
-Overhaul alternator - all models - Lucas A127/65
- Alternator functional check
- Diode fault symptoms
-Alternator fault and diagnosis chart
-Overhaul diesel engine starter motor
-Overhaul V8 engine starter motor
-Overhaul four cylinder petrol engine starter motor
-Overhaul - Paris-Rhone 4 cylinder Diesel engine starter motor
- Rcmovc and refit 2.5 Turbo chargcd Diesel engine starter motor
- Overhaul Lucas M78R starter motor
- Lamps
- Overhaul wiper motor
ELECTRICAL EQUIPMENT - FAULT TRACING
-Introduction
-Charging systcm
-Ignition system
-Starter system
CIRCUIT DIAGRAMS
- Four cylinder petrol engine
-2.25 litre diesel engine
-2.5 litre diesel engine
- V8 cylinder engine
-Composite circuit diagram - 1986 onwards all models
- Dim-dip circuit diagram
-Twin Tank - Twin pumps
-Optional equipment circuit diagrams
1983 1984 1985 1986 1987 1988 1989 1990
==========================
5 MANUALS SET IN SECTIONS
==========================
MANUAL 1:
V8 ENGINE
2.25 LITRE PETROL AND DIESEL ENGINE
2.5 LITRE DIESEL ENGINE
2.25 LITRE PETROL AND DIESEL ENGINE CYLINDER HEAD
-Overhaul
- Overhaul
12 PETROL AND DIESEL ENGINES FAULT DIAGNOSIS
-Petrol engines
-Diesel engines
FUEL SYSTEM-Petrol
- Overhaul mechanical fuel lift pump -Petrol & Diesel
- Overhaul electrical fuel lift pump
- Overhaul four cylinder engine carburetter
-Tune and adjust four cylinder engine carburetter
- Overhaul V$ engine carburetter -Zenith
-Tune and adjust V8 engine carburetters - Zenith
- Overhaul V8 engine carburetter - S.U.
-Tune and adjust V8 engine carburetter -S.U.
-Fault tracing V8 engine carburetters
-Twin tank and in-tank fuel pump installation
FUEL SYSTEM - Diesel
-Checking fuel injectors
-Overhaul fuel injectors
-Fitting fuel injectors
-Turbo charger - supplement
- Engine protection
- Drain and refill V8 engine cooling system
-Drain and refill four cylinder engine system
- Radiator - remove and refit
- Fault Diagnosis
- Overhaul release bearing assembly
-Overhaul master cylinder 1
-Bleed Hydraulic system 3
-Overhaul slave cylinder 3
-Clutch pedal adjustment
===========================
MANUAL2:
Introduction
General Specification Data
Engine Tuning Data
Torque Wrench Settings
General Fitting Instructions
Recommended Lubricants, Fluids and Capacities
Maintenance
Engine
Cooling System
Fuel System (including Fuel Injection)
Clutch
Manual Gearbox and Transfer Box
Propeller Shafts
Rear Axle and Final Drive
Steering
Suspension
Brakes
Electrical
===========================
MANUAL 3:
CONTENTS
LT230R TRANSFER GEARBOX
LT77 FIVE SPEED GEARBOX
LT95 FOUR SPEED GEARBOX AND TRANSFER BOX
- Overhaul
Renew front output shaft oil seals can be
LTWLT230T MAIN GEARBOX AND TRANSFER BOX
REAR DIFFERENTIAL - NINETY HEAVY DUTY
- Remove
- Overhaul LT85 gearbox
LT230T TRANSFER GEARBOX
- Remove from LT85 gearbox
- Overhaul
REAR DIFFERENTIAL - NINETY
PROPELLER SHAFTS
-Overhaul
FRONT DIFFERENTIAL - ONE TEN AND NINETY
===========================
MANUAL 4:
STEERING
BRAKING SYSTEM
CONTENTS
Page
-Overhaul manual steering box
-Overhaul steering column
-Overhaul power steering box
-Bleeding power steering system
-Test power steering system
-Adjust power steering box
- Overhaul power steering pump - V8 engine vehicles - early models
- Overhaul Adwest lightweight power steering box
- Bleeding Adwest lightweight power steering box
-Test Adwest lightweight power steering box
- Adjust Adwest lightweight power steering box
- Overhaul Gemmer power steering box
-Power steering - fault diagnosis
- Overhaul drop arm joint
-Adjusting track rod and drag link joints
Adwest early models
SUSPENSION
- Overhaul front hub assembly
-Overhaul stub axle, axle shaft constant velocity joint and swivel assembly
- Description
, -Overhaul front brake calipers
- Overhaul rear brakes - 90 models
CHASSIS AND BODY
- Chassis dimensions - 90 models
- Chassis dimensions - 110 models
- Kemoving door trim - 90 ana iiW
- Rearside doors and window mechanisms - 90 and 1 10
- Front doors and window mechanisms - 90 and 1 10
========================
MANUAL 5:
HEATER
-Remove and refit
- Drive belt adjustment
AIR CONDITIONING MAINTENANCE
COMPRESSOR
-Fan motors remove and refit
-Condenser rcmove and refit
-Receiver drier remove and refit
CONDENSER
-Remove and refit - L.H. Steering
- Resistor block - remove and refit
-Blower motor - R.H. Steering, remove and refit
EVAPORATOR
ELECTRICAL PRECAUTIONS
-Polarity
-High voltage circuits
- Connectors and harncss
-Battery disconnections
-Battery charging
-General precautions
-Test equipment
-Overhaul V8 engine distributor
- Overhaul four cylinder engine distributor - Ducellier
- Overhaul four cylinder cngine distributor - Lucas
-Electronic ignition distributor type 35DMS - V8 engine
-Electronic ignition distributor type 35DLM8 - V8 cngine
-Overhaul alternator - all models - Lucas Al 15-34 and Al 15-45
-Overhaul alternator - all models - Lucas A127/65
- Alternator functional check
- Diode fault symptoms
-Alternator fault and diagnosis chart
-Overhaul diesel engine starter motor
-Overhaul V8 engine starter motor
-Overhaul four cylinder petrol engine starter motor
-Overhaul - Paris-Rhone 4 cylinder Diesel engine starter motor
- Rcmovc and refit 2.5 Turbo chargcd Diesel engine starter motor
- Overhaul Lucas M78R starter motor
- Lamps
- Overhaul wiper motor
ELECTRICAL EQUIPMENT - FAULT TRACING
-Introduction
-Charging systcm
-Ignition system
-Starter system
CIRCUIT DIAGRAMS
- Four cylinder petrol engine
-2.25 litre diesel engine
-2.5 litre diesel engine
- V8 cylinder engine
-Composite circuit diagram - 1986 onwards all models
- Dim-dip circuit diagram
-Twin Tank - Twin pumps
-Optional equipment circuit diagrams
1983 1984 1985 1986 1987 1988 1989 1990